Long Downhill Braking and Energy Recovery of Pure Electric Commercial Vehicles

The thermal decay of the brake has a great impact on the long downhill braking stability of pure electric commercial vehicles. Based on the road slope and using the fuzzy control method, the motor regenerative braking force and friction braking force distribution strategies were designed to reduce the friction braking force, improve the braking stability and recover the braking energy. By establishing road driving conditions with different slopes, numerical analysis methods are used to verify the proposed control strategy. The results show that the vehicle maintains a constant speed downhill at 30 km/h under the condition of 6% constant slope driving, and the braking energy recovery rate reaches 50.93% under 60% initial battery SOC, 50.89% under 70% initial battery SOC, and 50.81% under 80% initial battery SOC. The speed of the vehicle fluctuates slightly under the driving condition of an 18 km long variable slope distance, but the power torque of the electric mechanism can still be maintained at a constant speed of 30 km/h by adjusting the electric mechanism, and the braking energy recovery rate reaches 49.96%. During the downhill driving at a constant speed, the friction braking force does not participate in braking, and the recuperation rate of braking is determined by the slope and the magnitude of braking deceleration.